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Welder Red Seal · Question

During a visual inspection of a multi-pass groove weld, the inspector notes that the fusion line between the deposited filler metal and the base metal, or between adjacent weld beads, is not continuous along the entire length. This suggests a lack of coalescence. What is this weld discontinuity commonly referred to as?

Incomplete fusion, also known as lack of fusion, describes a condition where there is a failure of the weld metal to fuse completely with the base metal or with

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Question: During a visual inspection of a multi-pass groove weld, the inspector notes that the fusion line between the deposited filler metal and the base metal, or between adjacent weld beads, is not continuous along the entire length. This suggests a lack of coalescence. What is this weld discontinuity commonly referred to as?

Answer options: ✅ Incomplete fusion

  • Lack of penetration
  • Undercut
  • Overlap

Correct answer: Incomplete fusion

Explanation: Incomplete fusion, also known as lack of fusion, describes a condition where there is a failure of the weld metal to fuse completely with the base metal or with a previous weld bead. Lack of penetration is specific to the joint root failing to be filled. Undercut is a groove in the base metal, and overlap is weld metal extending beyond the fusion boundary without fusing.

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