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Welder Red Seal · Question

A shipyard welder is using FCAW-G with E71T-1M H4 wire and 75% Argon/25% CO2 shielding gas to weld 10 mm (0.4 in) thick mild steel in the flat position. Post-weld inspection reveals elongated, worm-like voids just below the weld surface. What is the most probable cause of these defects?

Elongated, worm-like voids, often called wormholes or vermicular porosity, are characteristic of hydrogen entrapment, frequently caused by moisture in the flux

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Question: A shipyard welder is using FCAW-G with E71T-1M H4 wire and 75% Argon/25% CO2 shielding gas to weld 10 mm (0.4 in) thick mild steel in the flat position. Post-weld inspection reveals elongated, worm-like voids just below the weld surface. What is the most probable cause of these defects?

Answer options:

  • Insufficient preheat temperature. ✅ Hydrogen entrapment from damp flux.
  • Excessive voltage settings.
  • Inadequate shielding gas coverage.

Correct answer: Hydrogen entrapment from damp flux.

Explanation: Elongated, worm-like voids, often called wormholes or vermicular porosity, are characteristic of hydrogen entrapment, frequently caused by moisture in the flux (damp wire). While voltage can affect porosity, and inadequate gas shielding causes random porosity, wormholes specifically point to hydrogen sources.

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