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Welder Red Seal · Question

Upon completing a fillet weld using FCAW-G, the welder notices tiny, glassy slag inclusions along the toe of the weld. What is the most likely cause?

Tiny slag inclusions along the toe of the weld, often called 'wagon tracks,' are commonly caused by improper electrode angle and/or insufficient manipulation th

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Question: Upon completing a fillet weld using FCAW-G, the welder notices tiny, glassy slag inclusions along the toe of the weld. What is the most likely cause?

Answer options:

  • Excessive travel speed.
  • Insufficient weave technique.
  • Inadequate cleaning of the base metal. ✅ Improper electrode angle without sufficient manipulation.

Correct answer: Improper electrode angle without sufficient manipulation.

Explanation: Tiny slag inclusions along the toe of the weld, often called 'wagon tracks,' are commonly caused by improper electrode angle and/or insufficient manipulation that traps slag at the weld toes during solidification. Excessive travel speed might lead to undercut, and poor cleaning could cause porosity or surface contamination, but not specifically these slag inclusions.

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