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Welder Red Seal · Question

A welder is visually inspecting an FCAW-S weld on a structural beam and observes a black, glassy, and tightly adhering slag that is difficult to remove. This indicates:

A tightly adhering, difficult-to-remove slag in FCAW often indicates excessive arc voltage or an arc that is too long, leading to a flatter, wider bead and insu

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Question: A welder is visually inspecting an FCAW-S weld on a structural beam and observes a black, glassy, and tightly adhering slag that is difficult to remove. This indicates:

Answer options:

  • Optimal welding parameters and good slag release ✅ Excessive arc voltage and insufficient penetration
  • The weld was too cold, resulting in poor fusion
  • The shielding gas flow rate was too high

Correct answer: Excessive arc voltage and insufficient penetration

Explanation: A tightly adhering, difficult-to-remove slag in FCAW often indicates excessive arc voltage or an arc that is too long, leading to a flatter, wider bead and insufficient penetration. Good FCAW welds, especially with self-shielded wires, typically produce a more easily removable slag. Slag is relevant to FCAW-S, not FCAW-G.

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