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Welder Red Seal · Question

A welder is visually inspecting a fillet weld on a structural steel component. The weld appears to have an uneven surface with irregular ripples and inconsistent bead width. What is the most likely visual discontinuity present?

An uneven surface with irregular ripples and inconsistent bead width is a direct visual indication of an irregular weld bead. Undercut is a groove in the base m

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Question: A welder is visually inspecting a fillet weld on a structural steel component. The weld appears to have an uneven surface with irregular ripples and inconsistent bead width. What is the most likely visual discontinuity present?

Answer options:

  • Undercut
  • Porosity
  • Incomplete fusion ✅ Irregular weld bead

Correct answer: Irregular weld bead

Explanation: An uneven surface with irregular ripples and inconsistent bead width is a direct visual indication of an irregular weld bead. Undercut is a groove in the base metal, porosity appears as small holes, and incomplete fusion is a lack of coalescence, none of which are primarily characterized by surface unevenness and inconsistent bead shape.

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